Case Studies

Real results from automotive and industrial quality engagements. Learn how we help manufacturers improve quality, reduce COPQ, and deliver measurable results.

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audit-preparation

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Showing 5 of 5 case studies

Customer Escalation: From Line Stop Threat to Renewed Contract

How rapid containment and structured 8D response turned a critical customer escalation into strengthened partnership within 3 weeks.

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Premium freight avoided

€47,000

plus retained €2.1M annual contract

VDA 6.3 Audit: From 68% to 92% in 8 Weeks

How systematic preparation and finding closure transformed a failing audit score into certification-ready status for a Tier-2 automotive supplier.

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Audit score improvement

PPAP Quality Turnaround: From 142 Issues to 5

How structured PPAP review and supplier pre-checks achieved 96.5% issue reduction in wind energy manufacturing.

Resident Engineering: Navigating Quality Assurance in a High-Stakes Political Environment

How a neutral third-party approach delivered zero defects amid corporate complexity in offshore wind energy manufacturing.

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NCRs during resident period

Zero non-conformance reports

Supplier Development: Transforming Final Inspection in 10 Days

How targeted process audit and checklist optimization eliminated customer complaints in industrial cooling systems manufacturing.

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NCRs for remainder of year

After 7 OFIs implemented